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Equipment

Forklift Capacity Guide: Choosing Between 3, 5, 7, 10 and 16 Ton

How load centre, lift height and load shape affect what a forklift can safely carry — and how to pick the right size.

Ferry Global Logistics Team · Updated · 2 min read

Key takeaways

  • Rated capacity applies at a standard load centre; longer or off-centre loads reduce it.
  • Lifting higher can also reduce safe capacity on many machines.
  • Choose the forklift for your heaviest, longest load — not your average pallet.

Load centre: the hidden factor

Every forklift's rated capacity assumes the load's centre of gravity sits a set distance from the fork face. A long crate or bundle pushes that centre further out, and the forklift can safely carry less than its rating.

If your loads are long, tall or unevenly weighted, tell your supplier the dimensions as well as the weight.

Matching size to job

As a rough guide for the sizes in our fleet:

SizeTypical loads
3 tonStandard pallets, container de-stuffing, warehouses
5 tonHeavy pallets, building materials, crates
7 tonSteel, pipes, large crates
10 tonSteel coils and bundles, heavy machinery parts
16 tonHeaviest industrial loads and project cargo

Ground and access

Larger forklifts are heavier and wider. Check floor capacity, door widths and whether outdoor ground is firm, compacted or sandy before choosing.

Frequently asked questions

Is it better to over-size a forklift?

A margin is sensible for long or heavy loads, but a much larger machine may not fit your access or floor. Share the load and site details for the right balance.

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